| Single Screw Extruder |
R.R. single screw extruders are featured by Efficient Process Technique to achieve outstanding Melt Homogenity with a capability to process a wide spectrum of different formulations. High throughput, Low and homogenous melt temperatures for quality extrudate meeting all international Standards are the inherited features.
- Next generation barrier screws with longer L/D (33/36/40 D) are standard for Polyoleophynes (PE–100/125) and an option of other Polymers
- Accurate control of the melt conditions, homogeneous temperatures and Pressures without variation, serging & low thermal stresses
- Highly efficient Temperature controls for Grooved feed bush
- Consistent throughput for all screws speeds
- The Drive motor and the Gearbox can be Directly coupled or Belt driven as per Torque requirement to achieve the optimum efficiency to reduce the power consumption per unit output
- The screws and barrels are normally supplied in Nitrided steel. Bimettalic high wear resistant barrels can be supplied for high speed extruders
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| Technical data Of Single Screw Extruder |
| Model |
RREX-45 |
RREX-45 |
RREX-65 |
RREX-75 |
RREX-90 |
RREX-120 |
| Screw Dia(mm) |
45 |
45 |
65 |
75 |
90 |
120 |
| L/D Ratio |
33:1 |
33:1 |
33:1 |
33:1 |
33:1 |
33:1 |
| Main Motor(kw) |
37.5 |
55 |
110 |
132 |
200 |
315 |
| Screw rpm |
175 |
275 |
275 |
180 |
150 |
115 |
| No.of heating/cooling zones |
4 |
4 |
4 |
4 |
6 |
8 |
| Barrel Heating /Capacity(kw) |
11 |
11 |
20 |
24 |
36 |
45 |
| Out Put for HDPE/MDPE(kgs/hr) |
120-140 |
200-240 |
375-400 |
540-580 |
750-850 |
1100-1200 |
|
| Die Heads |
R.R. supplies extruder heads with Spiral Distributor designed by means of World class Computer Aided Design Systems for the Dimensioning of the flow channels. The possibility to obtain a perfect melt distribution at Low
Extrusion Pressures ensures the control of the melt temperatures and consequently to keep unchanged the mechanical properties of the Extruded Thermoplastics.

|
| Die Head Specifications |
| MODEL RRDH |
O.D. Range (mm) |
Heating Zones |
Total Power (KW) |
| 63 |
16-63 |
3 |
5 |
| 110 |
20-110 |
3 |
9 |
| 160 |
20-160 |
5 |
12 |
| 200 |
20-200 |
6 |
20 |
| 250 |
75-250 |
7 |
24 |
| 315 |
180-315 |
8 |
32 |
| 450 |
250-450 |
8 |
38 |
| 500 |
250-500 |
8 |
42 |
| 630 |
315-630 |
8 |
60 |
|
| Vacuum Tanks |
The vacuum tanks are normally fabricated in S.S./ M.S.
- Efficient Spray Cooling by Precisely set Opposite nozzle a Immersion cooling(SI) provide for small pipes
- Intensive cooling arrangement for First Calibrator Section
- High Stability Vacuum
- Automatic Systems for Vacuum Control and Regulation assuring Strict Tolerances on Final Pipe Diameters
- Fine Water filtering with reduced pressure losses
- Water filters are easy to clean and maintain without working cycle interpretation
- Automatic regulation of Cooling water temperature
|
| Technical Data Of Vacuum Tanks |
| Type |
RRVT-63 |
RRVT-110 |
RRVT-200 |
RRVT-250 |
RRVT-315 |
RRVT-450 |
RRVT-630 |
| Pipe Diameter(mm) |
Ø10-63 |
Ø20-125 |
Ø20-200 |
Ø50-250 |
Ø75-315 |
Ø160-450 |
Ø250-630 |
| Water Pump(kw) |
1 x 5.5 |
1 x 5.5 |
1 x 5.5 |
1 x 5.5 |
1 x 5.5 |
1 x 5.5 |
1 x 7.5 |
| Vacuum Pump(kw) |
1 x 2.25 |
1 x 2.25 |
1 x 3.0 |
1 x 3.0 |
2 x 3.0 |
2 x 3.0 |
2 x 4.0 |
| Vacuum Chamber Length(mm) |
6000 |
6000 |
6000 |
6000 |
6000 |
6000 |
6000 |
|
| Cooling/Spray Tank |
The Cooling tanks supplied by R.R. are normally fabricated of three different materials
- Wet Surfaces made from S.S. sheet
- Dry Parts in Cast Steel
- Cooling chamber walls in S-PVC
- Intensive cooling through Spray Nozzles
- One Water pump complete with filtering system on each cooling tank
- Easily adjustable pipe supports
- Tanks are supported on Wheels and Rails for easy adjustments & movements
|
| Technical Data of Spray Cooling Tank |
| Type |
RRVT-63 |
RRVT-110 |
RRVT-200 |
RRVT-250 |
RRVT-315 |
RRVT-450 |
RRVT-630 |
| Pipe Diameter(mm) |
Ø10-63 |
Ø20-110 |
Ø20-200 |
Ø50-250 |
Ø75-315 |
Ø160-450 |
Ø250-630 |
| Water Pump(kw) |
5.5 |
5.5 |
5.5 |
5.5 |
5.5 |
7.5 |
2 x 5.5 |
Cooling Chamber
Length(mm) |
6000 |
6000 |
6000 |
6000 |
6000 |
6000 |
6000 |
| * Note : All vacuum tanks are also available in 9000mmlength. |
|
| Haul Off Unit |
Caterpillar with AC motor with VFD to provide Precise Synchronisation Driving
- Unit comes with Pneumatic flexible clampings. The upper caterpillar can be moved to adapt as per the Pipe specification variation and keeps good contact pressure with the pipe. The lower caterpillar can be Electrically adjusted to the required haul off position as per the pipe specifications
- High friction rubber pads connect with the chain
- Haul off units with 2,3,4,6,8 caterpillars
- Applicable for Pipe diameter 10 to 630 mm
|
| Technical Data of Haul-Off Unit |
| Type |
RRHO-63 |
RRHO-110 |
RRHO-200 |
RRHO-250 |
RRHO-315 |
RRHO-450 |
RRHO-630 |
| Pipe Diameter(mm) |
Ø10-63 |
Ø 20-110 |
Ø 20-200 |
Ø50-200 |
Ø75-315 |
Ø 160-450 |
Ø250-630 |
| Number of CatterPillar |
2 |
2 |
2 |
3 |
4 |
6 |
6 |
| Contact length(mm) |
900 |
1500 |
1500 |
1500 |
1750 |
1600 |
1800 |
| Max. Haul-Off Force(Nm) |
10000 |
15000 |
18000 |
20000 |
25000 |
30000 |
50000 |
| Haul-Off Speed(m/min) |
2 -22 |
0.5-15 |
0.5-5 |
0.2-5 |
0.2-5 |
0.1-5 |
0.1-2.5 |
|
| Cutter Unit |
R.R. make cutters use the most advanced technologies like Hydraulic fluctuating blade advancing method, Special Saw blade structure, suitable for cutting pipes of big wall thickness
- Optimised control system for smooth cutting profile
- Synchronisation through PLC control
- Works with two methods of cutting– Saw Type & Swarfless Cutting (No Dust)
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| Technical Data of Cutting Unit |
| Type |
RRCU- 63 |
RRCU-110 |
RRCU-200 |
RRCU-250 |
RRCU-315 |
RRCU-450 |
RRCU-630 |
| Max.Pipe Diameter (mm) |
Ø63 |
Ø110 |
Ø200 |
Ø250 |
Ø315 |
Ø450 |
Ø630 |
| Min Pipe Diameter (mm) |
Ø10 |
Ø20 |
Ø20 |
Ø50 |
Ø75 |
Ø160 |
Ø250 |
| Cutting Method (mm) |
Saw Cutter |
Planetary Saw Cutter |
| Cutting Power (KW) |
1.5 |
2.2 |
2.2 |
3 |
3 |
3 |
3 |
| Max.Cutter Speed (m/Min) |
30 |
15 |
15 |
8 |
8 |
5 |
5 |
| Cutting Thickness (mm) |
12 |
28 |
28 |
30 |
35 |
45 |
65 |
|
| RR’s Dual Station Coiler |
Double station as well as single station coiling facility
- Torque control bobbin speed
- Pneumatically operated flap
- Synchronize mechanical traversing
- Suitable for Pipe size 16 to 110 mm
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